Conveyor Belting
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How long should my belt last?
Conveyor belt applications differ so much that belt life can vary from as little as a few weeks to as much as 10 or more years. The product being conveyed and the operating environment can have a major impact on the life of the belt. Conveyor design and maintenance are also significant factors in belt life. There are hundreds of styles of conveyor belts, each designed with unique qualities that make them better suited for the many variables found in different conveying applications. Sparks Belting&#;s trained sales engineers can help you select the best belting options for your conveying needs and also show you how to maximize the life of your belt through maintenance and design improvements.
How do you properly tension a belt when installing?
Installation and tracking of conveyor belting are often done by instinct or &#;feel&#;. The belt is installed and it is tensioned without a specific goal or target. Then, the conveyor system is turned on and tension is adjusted to prevent slippage when the product load is introduced.
Download our Conveyor Belt Tracking Guide for more information.
If I use a v-guide on my belt will it solve my tracking problems?
No, the v-guide is used as an added tool on your conveyor system to assist in steering the belt. The accurate design and build of your system is the key ingredient to your belt tracking properly and the proper crown on the pulleys is crucial.
How many v-guides do I need to use on my belt?
Normally only one is necessary and recommended. The best practice is to adhere the v-guide to the centerline of the belt on the pulley side also known as CPS. The groove in the pulley and system should be ¼&#; wider and 1/16&#; deeper than the v-guide selected to allow critical movement required. There are circumstances that could present the option for 2 v-guides to be used but recommended practice is to stick to one v-guide CPS if at all possible.
What is the proper way to store a belt in inventory?
To prevent belting material from developing camber (swing), rolls should be stored off the floor in a dry area. They can be suspended on a bar placed through the center of the roll or placed on a pallet or skid to keep the material off the floor. Rolls should NOT be stored on their edges.
Where should we position the take-up pulley when measuring and installing a new belt?
When measuring a belt on a conveyor system, the take-up position of the adjustment pulley should be at about 25% of its maximum adjustment.
Motorized Pulleys
Can I use a variable frequency drive with my motorized pulley?
Sparks Dura-Drive Plus motorized pulleys are inverter duty. They can operate continuously from a range of 30-60 hertz. Operation outside this range is also possible. Contact Sparks Belting for more information.
Investing in a new conveyor system, an industrial material transfer or handling application is not something to be done lightly. Conveyor systems are enormous, sophisticated equipment that must be chosen with care. There are several questions you should ask yourself before purchasing a new conveyor. You want to make certain that the belt conveyor you buy will provide the finest overall return on investment for your organization.
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Conveyor belt demand is driven by the progress of infrastructure operations as well as macroeconomic variables such as GDP growth. The eco-friendly conveyor belt is the current trend that has piqued the interest of industrial conveyor users. Self-cleaning capabilities are among the eco-friendly conveyor belt&#;s advantages, which tend to cut manufacturing expenses as well as waste.
A belt conveyor should serve you well for many years after you&#;ve paid for it.
A belt conveyor system that can fulfill both your current and future needs is the best investment you can make. Change is a given. However, don&#;t buy a conveyor that won&#;t be able to accommodate your future needs.
To establish a new conveyor, it is necessary to be able to remove, insert, and/or swap out conveyor modules. To avoid jeopardizing the integrity of the conveyor system, look for design choices that allow you to extend or reduce the conveyor&#;s length and add or remove inclines and declines.
Knowing what the conveyor system will be used for is a vital first step in selecting which one is best. Food processing conveyors will have quite different needs than those meant for robotics integration or just moving tiny boxes along a packing line.
Conveyor belts are also an important part of the conveyor system. Conveyor belts are typically the most expensive to replace. PVC conveyor belts typically last 18 months. Having to replace a belt every year or two might easily drain your maintenance budget.
Plastic link belting, on the other hand, can be quickly repaired without the need to replace the complete belt if damage occurs.
Conveyor belts and accessory replacements can take a long time if they are damaged. Conveyor systems that can be repaired quickly and easily without the need for expert staff should be sought.
Productivity might be impacted by downtime and maintenance issues in the conveyor belts. Find out what kind of upkeep your new system will require before you buy it.
The installation and maintenance of most belts, such as PVC, can be labor-intensive and time-consuming. Conveyors with tension-free belts are best. Good traction, wear, performance and service are guaranteed.
Self-tracking belt systems don&#;t require constant tensioning or regular replacement, unlike ordinary conveyors.
Look for a conveyor belt system where fingers, hands, and loose clothing cannot reach any of the moving parts, such as chains, belts, and sprockets.
Belt conveyors that have no sharp edges and all moving parts enclosed or guarded are the safest to use.
Make sure the conveyor system you select can meet all of the following requirements. Conveyors are an investment that will pay dividends for many years to come.
In short the research and understanding of an industrial setup and deciding, the best conveyor belt for a mechanical task. This should be possible, either by referring online conveyor belt buying guide, which offers a huge scope of data on conveyor belts or one can have a specialist employed to finish this work.
A reliable, trustworthy Conveyor Belts Supplier will be capable and ready to assist you with these queries and others that might be basically relying upon your particular requirements.
In case you&#;re on the lookout for another transport framework or are preparing to be, reach out to the team at DPH Engineering. A trustworthy partner of modular conveyor systems, that offers custom designs, and other specially engineered material handling solutions, our Conveyor Belts experts will direct you through each progression of the transport plan and choice interaction.
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