HDL Ball Check Valves - No Clog and Low Friction

17 Jun.,2024

 

HDL Ball Check Valves - No Clog and Low Friction

Water Hammer is a pressure shockwave that can rupture pumps and piping and cause severe damage to a piping system. It is a common issue with traditional check valves that need gravity and flow reversal to close.  

With competitive price and timely delivery, Disai sincerely hope to be your supplier and partner.

Properly sized, non-slam HDL ball check valves can minimize or even eliminate water hammer.   

HDL and ball check valves consist of just three components: body, cover and ball. The ball is the only moving part. The freely moving ball is mounted in a valve housing so that return flow is effectively prevented. The metal ball is covered with an oil, sewage and seawater resistant rubber which provides a perfect and silent seal.  

 

The HDL model , now AVK Series 53, is the most widely used ball check valve in municipal and industrial applications.

Available in sizes 1½&#; to 24&#;, these ductile iron and stainless steel Ball Check Valves are ideal where there is danger of water hammer or clogging, such as sewage and storm water systems.

 

HDL Ball Check Valve Specifications:

Model:

 

Connection:

 

Size: 

(in.)

 

Weight: 

(lbs)

 

Standard Nitrile Ball*

 

Sinking Weight  

(lbs): 

A-040z

 

Flanged

 

2&#;

 

15

 

X

 

1.2

 

A-065z

 

Flanged

 

2.5&#;

 

17

 

X

 

2.3

 

A-080z

 

Flanged

 

3&#;

 

27

 

X

 

3

 

A-100z

 

Flanged

 

4&#;

 

40

 

X

 

6.3

 

A-150z

 

Flanged

 

6&#;

 

86

 

X

 

20

 

A-200z

 

Flanged

 

8&#;

 

150

 

X

 

44

 

A-250z

 

Flanged

 

10&#;

 

247

 

X

 

96

 

A-300z

 

Flanged

Want more information on Ductile Iron Ball Check Valve? Feel free to contact us.

 

12&#;

 

359

 

X

 

150

 

A-350z

 

Flanged

 

14&#;

 

657

 

X

 

248

 

A-400z

 

Flanged

 

16&#;

 

917

 

X

 

366

 

A-450z

 

Flanged

 

20&#;

 

1,570

 

X

 

690

 

A-500z

 

Flanged

 

24&#;

 

2,646

 

X

 

1,220

 

A-040z

 

Threaded

 

1.5&#;

 

6.2

 

X

 

0.3

 

A-050z

 

Threaded

 

2&#;

 

9.0

 

X

 

1.2

 

* BUNA N coating 

The basic purpose of a check valve is to permit flow in one direction, and prevent flow in the opposite direction. The simple, non-slam design of the HDL Model Ball Check Valve eliminates water hammer and offers significant advantages over traditional flap check types.

Ball Check Valves vs. Backwater Valves - BoshartU

Ball Check Valves and Backwater Valves are both one-way valves, which are used in sewage systems. They are installed in the discharge line from a wastewater or sewage pump.

In this blog we will learn what a Ball Check Valve and a Backwater Valve are, the benefits of installing them and what application its best design for.

Ball Check VS Backwater

Ball check valves ensure that the effluent does not drain back into the wet well or sewage pit after the pump stops. This protects the pump from damage resulting from running backwards and hydraulic shock. Energy costs are reduced by eliminating the re-pumping of fluid which would otherwise drain back from the discharge line into the wet well after each pumping cycle. 

Backwater Valves are installed in the sewer drain line, they provide protection against sewage backing up into the building resulting in property damage due to a clog drain or heavy rains. Installing a backwater valve is a wise decision because no one wants to clean that up.

Ball Check Valves

Commonly used in sewage pump stations and applications involving viscous liquids or slurries. They are the most widely used check valve for municipal and industrial back-flow prevention.

The simple and cost-effective design eliminates the need for expensive swing type check valves, with spring-assist closing, hydraulic cushions, and other accessories used to prevent the check valve from slamming.

They are a one-way valve that permits fluids to flow in only the desired direction opening the valve, while back-flow forces the valve closed to block the reverse flow. Designed with an internal guide system which moves the rubber-coated ball completely out of flow channel, they have low friction loss resulting in optimum performance and minimum pressure drop.

The full-ported valve seat is uniquely designed allowing the ball to seat leak-tight without getting wedged into the valve seat when stopping reverse flow. The key reason for selecting a ball type check valves are the long term, trouble free performance. The ball rolls during operation and changes position with each cycle ensuring the ball never seats in the exact same position twice.

The ball is a self-cleaning, anti-roping design which prevents modern trash from clogging or interfering with its operation by ensuring nothing can build-up down-stream from the self-cleaning ball. This makes them an ideal valve for submersible wastewater lift stations and sewage pumps applications involving viscous liquids or slurries. The valve&#;s access port provides ease-of maintenance without removal of the valve from the line.

Ductile Iron and Stainless Steel Ball Check Valve are available with threaded or flanged connections. PVC Ball Checks Valves are available threaded or solvent weld connections.

There are two different types of ball check valves: Sinking ball & floating ball. 

Sinking Ball Check Valves

Designed especially for Storm Water, Wastewater and Sewage back-flow prevention in residential, commercial, municipal and industrial applications. Most commonly used for submersible wastewater lift stations, sewage pumps and any application involving viscous liquids or slurries.

The preferred installation of a ball check is in the vertical position. This will ensure that gravity will seat the ball properly each time. However, if the ball check valve is installed horizontally, it is important that the static head is at least 20 feet of water. Recommended flow velocity range is 3-5 feet/second.

Floating Ball Check Valves

Floating Ball Check Valves are typically used in vacuum or anti-flooding applications. A floating ball is used to prevent overflow of rising water in flood control applications to prevent backflow from drains. They are also used as an air vent to purge air when filling tanks and pipes.  Floating Ball Check Valves should be installed in a vertical orientation only and have a minimum of 10 feet of static head to seal correctly.

Backwater Valves

Backwater Valves are a one-way valve which provides back flow prevention for residential and commercial applications whether connected to municipal sewer line or a private septic system. Designed to prevent fluids from backing up and flooding, due to an obstruction in a sewer system or storm drain. They also provide protection against overflowing due to a heavy rain flooding a sewer system.

Buildings which are connected to public mainline sewers, are typically designed so that an obstruction in the public sewer will not cause sewage backup into the property.

However, private properties which are not connected to a municipal sewer will not have back-flow protection and require the installation of a Backwater Valve in the building sewer line. The valve is typically installed under the lowest floor containing plumbing fixtures. The valve is designed to automatically shut to prevent sewage from backing up into the building from an obstructed sewer. Backwater Valves are a swing check design, which contains a hinged flapper and gasket that automatically closes, ensuring a watertight seal preventing back flow.

In Summary

This is something that many of us don&#;t think about, and totally take for granted. But with this knowledge we can start to be proactive and know that there are products out there that can maintain and prevent major issues before they happen, or even when they happen, we know why and what is needed to fix them.

 

Have further questions about this subject?

Head over to Boshart's Knowledge Base: technical product information, guidelines, and more. 

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