This guide will give you complete information about industrial mezzanines.
Are you interested in learning more about Customized Steel Mezzanine Floors solution? Contact us today to secure an expert consultation!
It also includes their varying usage depending on your needs.
So read this guide to learn how you can utilize your current space area using an industrial mezzanine.
An industrial mezzanine is a raised multi-surface platform between two floors.
They are steel structures installed between two floors of a building in an industrial setting.
They are not built with the overall structure of the building.
Rather they are installed afterward to fully utilize the high-ceilinged spaces like warehouses.
They are called free-standing because they stand on their own without any surrounding support.
A typical Industrial Mezzanine for a warehouse
This is a flexible solution best for creating additional storage space when the load requirement is not too high.
These are supported by steel columns bolted to the floor.
This is an ideal solution for when your workforce needs to freely move around the warehouse without hindering the workflow.
It utilizes racks uprights for deck supports eliminating the need for free-standing columns.
This combines the features of a freestanding and catwalk mezzanine system using racking uprights for support but providing an open area for storage on the mezzanine level.
The different types of Industrial Mezzanine Systems include:
Types of Industrial Mezzanines
You have to join several components to make an industrial mezzanine floor.
The components play an important part in the structural stability and safety of the floor.
Each component can be made using a variety of materials depending on your usage and budget requirements.
You should be careful that the components should conform to the International Building Code (IBC) requirements for safety.
Following are the components of an Industrial Mezzanine system for a warehouse.
Parts of an industrial mezzanine for a warehouse
1. Selective Racking
A simple racking system that allows only one-unit-deep pallet loads to be stored side-by-side.
In this design, you can access all pallets from the aisle.
Shelf plates provide the platform on which goods are placed.
The material often used is steel because it is durable and resistant to moisture and wear and tears.
Metal floor gratings are walkways.
They allow airflow so are a good option when an industrial mezzanine covers a large portion of a room.
Solid decking is a better option when the industrial mezzanine stores small parts.
It also allows you to roll pallet jacks or carts on the industrial mezzanine.
A staircase provides the means to reach the industrial mezzanine floor.
In some cases, a staircase is also installed at an emergency exit point to escape the floor in emergency cases.
Columns transfer a load of an industrial mezzanine to the foundations through the base plates.
The distance between the columns depends on the type of load the industrial mezzanine is designed for and can be custom-designed accordingly.
They provide the framework for the industrial mezzanine floor.
They also hold the horizontal weight of the structure and are made of the same material ad the floor support columns.
Handrails provide the support to get through the floor and staircase safely.
Handrails must be installed on all sides of an industrial mezzanine open to a floor.
They are used to create separate rooms but are optional installments.
It is useful to have wire partitions if you need security and visibility at the same time.
The entire industrial mezzanine structure is held firmly to the ground with base plates.
In the case of tough environments, base plates are raw bolted with plate protectors.
Other small accessories like joists, bracings, brackets, screws and stumps, etc. are used as per the desired need.
Refer to this video of you want to get a little glimpse of what an industrial mezzanine is
Industrial mezzanines are semi-permanent structures.
You can easily dismantle, relocate and convert them into a new structure.
Due to this, they can serve all sorts of application purposes as follows:
Also, you can order custom-made mezzanines to fully cater to your industrial mezzanine required run and span.
Industrial Mezzanines Floor helps you save money by creating extra space in the already available area.
This versatility makes it the best option to use in industries.
Industrial mezzanine for a Storage Company
You can use an industrial mezzanine to store several products.
The most common products stored in an Industrial Mezzanine Floor are as follows:
Industrial Mezzanine utilizing space
There are no disadvantages to using an industrial mezzanine.
It is better to say that some things should be considered before installing a mezzanine.
These considerations can put you at a disadvantage while installation. They are:
If this is not done, you&#;ll have difficulty installing the Industrial Mezzanine Systems as it might disrupt the flow of the traffic.
That can be a burden on your pocket. But still, it&#;s comparatively three times cheaper than a new construction area.
So you don&#;t need to worry much.
The best material depends on the purpose for which you are installing the mezzanine floor.
One of the most durable materials for industrial mezzanine flooring is steel.
You can also use stainless steel material because it can easily handle high-density loads.
Steel Industrial Mezzanine Floor is preferred in food industry storage systems by galvanizing the deck to protect from corrosion.
Other options include composite board and concrete.
When investing in an Industrial Mezzanine Floor make sure that the company providing the raw material has a certificate of quality.
Top Quality Raw Material Certificate
The number of levels an industrial mezzanine floor supports depends on:
It is always best that you should hire the services of a professional engineer for this purpose.
On a general scale, within industrial facilities, an industrial mezzanine has at least six-meter headroom.
This six-meter headroom can easily include a three to four-tier mezzanine floor installation.
The load capacity of a multi-tier industrial mezzanine depends on:
There is no thumb rule to find the overall load capacity range.
A regular industrial mezzanine can hold a load range between 300kg-kg/sqm.
When you demand a sample quote from the company, the overall load capacity, covered area needed and other specifications are mentioned in the draft quote.
Industrial mezzanines are both pre-manufactured and can also be customized as per your need and your budget allowance.
This quality makes it a highly value-added resource for your facility.
To make a decision it is recommended that you consider the safety, durability and cost-effectiveness of the industrial mezzanine facilities.
Also, always request sample quotes as per your exclusive design need.
Just send your requirements to Nanjing OKE International Storage and we will do the rest.
A Pre-engineered Industrial Mezzanine
The purpose of installing an industrial mezzanine is to fully utilize the already available space.
This is done by adding a floor by putting in there an Industrial Mezzanine Floor structure.
So yes, you can fully integrate an industrial mezzanine with the existing operational framework.
If you have a high-ceilinged area, you can install a mezzanine to maximize the usable area.
Industrial Mezzanine integrated with Existing Operational Framework
The installation of an industrial mezzanine is not a linear process. Here is an overview:
Hire a company that provides an engineer to your site in case you need help with installation.
This ensures safety and helps you save costs, time, and energy.
OKE Storage specifically takes care by providing detailed installation instruction guides and videos.
We can also send engineers to your sites to help in the installation of the industrial mezzanine.
Industrial mezzanines are not built as a part of the structure.
Instead, they are installed in high-ceilinged structures afterward.
They are semi-permanent and free-standing structures.
This means you can dismantle and relocate them even after installing.
Here&#;s a time-lapse of the dismantling of the industrial mezzanine:
If you are looking for more details, kindly visit racking mezzanine.
After installing an industrial mezzanine you would surely want to maintain it for long-term use. The maintenance of a mezzanine requires a bit of care.
Here are some tips to help you maintain an industrial mezzanine and increase its life:
A Well Maintained Industrial Mezzanine
You need to consider several things while designing a customized industrial mezzanine.
There&#;s no thumb rule for the cost of an industrial mezzanine as each design is made specifically for the project.
Also, uncommon shapes for specified areas, column placements, and the material of the industrial mezzanine greatly influence the overall cost.
To get a quote for your project contact us!
The main benefit of an industrial mezzanine is that you don&#;t need to build extra space for it.
They are free-standing and use the already present space up in the air of high-ceilinged buildings.
This helps in using the space that might be left unused if you were not to install an industrial mezzanine.
Efficient Space Utilization
Industrial Mezzanine Floors are very cost-effective than buying a completely new premise for work or storage.
They are estimated to be almost three times cheaper than building a new space for your use.
As you can easily dismantle and relocate them once installed, they prove to be an asset for you in case you plan to relocate.
There are five main factors that you need to consider:
You don&#;t need to worry if you do not particularly understand these factors.
OKE Storage experts ensure that we provide full support to you from design and consultation to installation and after-sales service.
Important Facility Factors To Consider
Anyone can check the quality of the industrial mezzanine by looking at the following:
A careful look at the welding place will tell if the welding is good or not. Some things to consider in the weld are:
They are enough to check the stability of the industrial mezzanine.
All this is done by the professional engineer before and after the design and installation process.
High-Quality Industrial Mezzanine
The warranty of the industrial mezzanine specifically depends on the provider.
Good suppliers provide up to ten years of regular warranty if there is no artificial damage to the industrial mezzanine.
Moreover, to extend the life of the mezzanine for more than 10 years please make sure your warehouse is clean and dry.
Industrial mezzanines installed in humid or salty environments have a shorter warranty.
OKE storage provides 10 years of the best and reliable racking.
Ten Years Warranty
While buying an industrial mezzanine, you need to consider:
Industrial mezzanines are manufactured all over the world.
You should always choose an option that is best for you in terms of quality, reliability, ease of access and after-sales support.
China is a leading supplier of industrial mezzanines globally.
You can definitely find a custom or pre-engineered solution within your budget by researching a little online.
OKE Storage is your best reliable manufacturer and supplier in China.
We will give you the best solution and fully support your business.
Just send us your requirement detail and we can cater to your needs.
Industrial Mezzanine Market
The minimum order quantity MOQ of an industrial mezzanine varies from company to company.
It depends on the type of industrial mezzanine being purchased.
Usually, it is given in square feet or in terms of units.
If you are interested in getting MOQ for an industrial mezzanine, contact us at OKE storage.
Finding a company that can thoroughly understand your needs and implements them practically is a daunting task.
To choose a reliable manufacturer for an industrial mezzanine you should ensure:
If you are looking for an expert in industrial mezzanines who can provide quality and affordability then OKE Storage would be a fair choice.
Reliable Racking Manufacturer
Follow these steps to receive quotations for Industrial mezzanines from China:
The project file should include the desired number of levels, warehouse layout, gate location, etc.
If you have a design drawing you can send that too.
This will help the supplier in preparing a detailed quotation.
No worries if you do not know where to begin to get the quotation.
The customer support team at OKE Storage is available to help you out in any way possible.
We provide a free design solution for you and give you a quick quotation for your project.
China exports industrial mezzanines to many countries in the world.
Each country has specific regulations but most suppliers use the international freight system.
When it comes to shipping, you want your cargo delivery safe, on time, with competitive freight costs.
OKE Storage System delivers international orders to over 85 countries.
We can guide you on shipping times and shipping procedures wherever you are in the world.
Shipping from China to any Global Destination
Different suppliers provide different delivery times and methods.
Regular importing takes anywhere between 2-3 weeks and customized industrial mezzanines can take anywhere between 3-4 weeks.
Delivery methods include using air and sea freight and train and truck delivery.
Specifically, OKE storage provides delivery capabilities with lightning-fast delivery time. Kindly contact us for queries related to international orders.
Customer Representatives deal with all queries related to buying, installation and maintenance of an industrial mezzanine.
Some suppliers provide 24hrs telephonic, and website chat support.
Specifically, at OKE, we provide 24*7 hours of service to remove all your ambiguities.
In short, installing an industrial mezzanine is an efficient and cost-effective solution to better utilize space in your building.
This guide has covered all the important aspects of buying an industrial mezzanine in detail.
For any further questions please send us a message here.
If you operate a business, you understand the significance of maximizing your workspace and making the most of every square foot. Whether you are a tiny firm just getting started or a major conglomerate, you must ensure that your space is useful and efficient. This is where Mezzanine Floor Systems come in. They are the perfect way to create additional space without the need for expensive changes or moving to a larger facility.
Shree Mahalaxmi Steel Industries one of the reliable MS Mezzanine Floors Manufacturers in Delhi, who understands the need for space management in the industry, so bring the solution that adds on extra space in your facility with any construction.
This is a false space that best-use your warehouse space and makes it efficient to store more and more goods in an organized manner.
This guest post is basically for explaining some amazing things about the Mezzanine Floor System and Pallet Rack that you should know and once you explore them you can never say NO to these storage solutions. Let&#;s get started:
Before learning anything else about these MS Mezzanine Floors, it is quite necessary to know what they are in actuality. As many of us don&#;t know more about them and some of us are even not familiar with this term.
A mezzanine floor system is a raised platform that creates an extra level of space within a building. It is essentially a free-standing structure that is supported by columns and can be accessed via stairs or a ladder.
It may be constructed to fit any space and utilized for several functions, including extra storage, office space, production spaces, and retail displays. It can hold large weights and prevent your goods from damage by placing them in well-mannered.
If we are talking about this storage solution, then it must possess some benefits that&#;s why it is the talk of the town. A mezzanine floor system offers numerous benefits to businesses and organizations. Here are some of the top benefits of using this storage system:
Increased Space: A mezzanine floor system and MS Slotted Angle Racks in Delhi are an efficient solution to expand useable floor space in a building without requiring an expensive renovation or transfer. They virtually double a building&#;s floor area, offering plenty of space for storage, production, or more office space.
Customizable: They are adaptable and easily designed and customized to meet the demands of a business. They are configured with features like steps, handrails, and loading gates, resulting in a space that is tailored as per the industry&#;s preferences.
Cost-Effective: They are a cost-effective solution for organizations that are willing to expand their operations or generate more space. They are frequently less expensive than constructing or relocating to a larger facility.
Versatile: They can be used for storage, production, office space, or retail displays, among other things. This versatility allows businesses to adapt and change their space to meet their evolving needs.
Quick Installation: They can be installed quickly, minimizing any disruption to business operations. They can also be dismantled or moved if needed, making them a flexible and adaptable solution.
Increases Property Value: Industrial FIFO Racks can increase the property value of a building by adding additional usable space without the need for costly renovations or expansion.
Safety: They can be designed to meet all local and national building codes and regulations. This assures the system&#;s safety and lowers the danger of accidents or injuries. Regular inspections and maintenance also help ensure the ongoing safety of the system.
After learning the benefits of these storage systems it is essential to go through the factors that you should consider while choosing the right mezzanine floor system for your business. Here are some of them:
The function of the area should be your primary priority. Will it be used as a location for storage, workspace, office, or shop displays? The size and layout of the mezzanine floor will be influenced by this.
The load capacity of the mezzanine level is another important factor to take into account. The weight of any machinery, goods, or people who will be utilizing the floor is also considered, in addition to the floor&#;s weight.
You may get assistance from Shree Mahalaxmi Steel Industries a reputable mezzanine floor and SS Storage Shelving Racks Supplier, in figuring out the load capacity needed for your particular demands.
The layout and decor of the mezzanine floor are additional factors to take into account. This covers the construction materials, the color, and the finish, as well as any other features like steps, railings, and gates.
You want to pick a design that complements the appearance of your current area while also meeting your utilitarian demands.
Now you are aware of what are these mezzanine floor systems, their benefits, and factors to consider before buying them. But as everything needs proper care, in the same way, they need proper attention when installed in the facility. Here are some safety considerations while installing and working with them:
When installing a mezzanine floor system, safety is of the utmost importance. Every load-bearing component must be properly planned and constructed, and the floor must be fitted appropriately. This includes columns, beams, braces, and connections.
It is also important to ensure that the Slotted Angle MS Racks and mezzanine floor are compliant with all local and national building codes and regulations. This includes fire safety, egress requirements, and other safety considerations. A professional mezzanine floor supplier can help ensure that your mezzanine floor system meets all safety requirements.
You should regularly inspect and maintain them to ensure the ongoing safety of the mezzanine floor system. This includes checking for signs of wear and tear, loose connections, and damaged components.
The installation of a mezzanine floor system and SS Storage Shelves is a great method to increase the room in your current structure. If you want to maximize your space while still keeping costs low, think about purchasing a mezzanine floor system.
MS Mezzanine Floors may provide your business with several advantages due to its adaptability, speedy installation, and higher property value. Why then wait? To discover more about how this system may assist your business in expanding and succeeding, get in touch with the leading Modular Mezzanine Floor Manufacturers in India right now. Dial right away!
The company is the world’s best cantilever racking heavy duty supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.