Types of Conveyors: A Look at Benefits and Limitations

When you are building out a new system, you&#;re likely trying to figure out what type of conveyor is going to be best for what you&#;re trying to do based on three major constraints &#; the motion you need, the footprint you have to work with, and the process requirements. All of this while trying to figure out how to optimize OEE and ROI over the lifetime of your product.

You will get efficient and thoughtful service from SINODA.

The type of motion you chose will act as the foundation for your future success. How you move your product through your process will affect your performance, the quality of your product, and the availability of your system.

So let&#;s examine some of the most common types of conveyors.

The Indexing Conveyor

This type can be beneficial to use when:

• You need synchronous motion
• The system cycle time is &#; to the slowest station cycle time
• If your process doesn&#;t require you to move your product through the system faster than your slowest station is able to go
• There is enough floor space to accommodate a constant pitch across the entire system
• You have enough floor space to play with that allows for this larger system to operate

This can be limiting when:

• A variable pitch could speed up cycle times.
• Floorspace is limited
• Cycle times vary from station to station

Power and Free Conveyor

This type can be beneficial to use when:

• Variable cycle times are required.
• Shuttles (or pallets) to be stopped anywhere on the system using some form of actuation (i.e. stopper cylinder)
• Synchronous and asynchronous motion are required.
• Shuttles aren&#;t required to move at the same pace and faster processes can be accommodated

This can be limiting when:

• Your engineering support is limited.
• These systems can require a lot of engineering (mechanical, electrical, & controls) for the utilization of stopper cylinders and shuttle sequencing

Indexing Dials / Dial Table / Rotary Table

This type can be beneficial to use when:

• You have limited space
• The Indexing Dial is fairly compact when it comes to space. You can fit many nests on to it and place your tooling around the outer edge, taking up a smaller footprint in comparison to linear systems.

This can be limiting when:

• Your stations need to move at different speeds
• With this option, you&#;re limited to synchronous motion therefore production can only move as fast as your slowest process.

We&#;re challenging manufacturers like you to rethink how you approach movement and your system as a whole. Go beyond a simple conveyor and learn about what an entire smart conveyance platform can bring to your business.

How Can a Conveyor System Help Your Business?

There are a variety of benefits to installing a conveyor system. This is dependent on your installation needs and the industry you work in, as they will impact the installation that you require. Regardless of the type of conveyor solution that you install, you will reap the benefits of your new system. Below are five benefits that you will gain.

Conveyor Systems Help Automating Human Operations

This is one of the main reasons for installing a conveyor system. Your new system would be used to aid and replace some of the workloads from your workforce. Likewise, they are installed to automate the transportation of products or goods around your workplace. Thus, reducing the length and complexity of task completion for your workforce. Meanwhile, the amount of time saved will ensure a higher level of productivity.

If you are looking for more details, kindly visit Conveyor Support Bases.

Conveyor Systems Help Eliminate Risks and Injuries to your Workforce

Following on from the previous benefit, eliminating risks in your workplace is very important. Making your employees&#; tasks easier, by reducing the lifting and carrying of potentially heavy and awkwardly shaped goods will provide your workplace with fewer risks than before. In the same vein, creating a safer environment for your workforce will increase productivity and employee satisfaction for your workforce.

Conveyor Systems Have Higher Levels of Control

Installation of conveyors in your workplace allows for higher levels of control. By reducing the possibility of human error as much as before, your new installation would give you a higher level of control. Higher levels of control will allow you to concentrate on improving efficiency, rather than worrying as much about safety and human errors as much.

Cost Savings

As your business grows, demand for your product will be the driving factor behind this. As a result, you will have to improve the supply of your products, this may mean an expansion of your site or the employment of more staff. However, the installation of a conveyor system is a long&#;term and cost-effective option.

Adaptability

Conveyor systems offer high levels of adaptability. Firstly, they are easily adaptable to a range of industries and functions, with a range of different types of systems. Secondly, the flexibility to adapt to different sizes and weights of produce is a bonus factor to an installation.

Conveyor Installation at L-A-C Logistics Automation

Our team at L-A-C can then provide you with an exceptional solution based on your brief. We have a proven history of working with a wide range of companies, from world-renowned market leaders to smaller&#;sized UK&#;based companies, as well as a wide range of industries. With this experience, we are equipped with a rich level of experience to best provide you with an effective solution.

For more information about our Conveyor Systems &#; contact the L-A-C  Logistics Automation Team today

The company is the world’s best Conveyor Mounting Brackets supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.