What are the advantages of wrapping machine?

Comprehensive Introduction of Stretch Wrapping Machine

Stretch Wrapping is the commonly protective material used for packaging and the safety of product cartons or bulk cartons. It is the stretchable plastic that wraps the products for protective purposes. Usually, the thickness of stretch wraps is 37-80 gauge. But there is also a high-quality wrapping which is of 90 gauge. Nowadays, robot working is making progress and ease human work. Stretch wrapping machines are used in many big industries for the packaging of their bulk products. There are many sizes of stretch wrapping machines, but they differ in their height, width, and weight that machines can bear.

These machines can ease the work of human beings and reduce the time-taking tasks. There are automatic and manual machines available in the market for wrapping. The automatic machines with sensors can wrap the boxes according to the minimum wrapping need.

Stretch Wrapping Machine Help to Improve Safety

In the warehouses, cartons are wrapped for their protection and their safety. Without a stretch wrapping machine, wrapping is a time taking task. So many companies or industries are using this machine to increase their productivity. This machine will only need minimum interaction from the human, and it can work on giving instructions to the machine. Contrary to this, it can perfectly and protectively wrap your product. In fact, manual wrapping may damage your product. 

Provide Protection to Goods from Dust and Moisture

Stretch wrapping is a stretchable plastic, and as you know, that plastic is moisture-free so that it can protect your product from moisture as well as from dust. Wrapping is most beneficial in the shipping process because wrapping may not only protect your product from dust and moisture but it can also protect your product from damages and provide safety to your box. For example, you wrapped a box for shipping, if the wrapping is open, the receiver will understand that the delivered parcel is not secured. So wrapping can also provide it safety. 

Save your Precious Time

As you know, machines can ease human tasks, so manual wrapping can also take time. With the help of a wrapping machine, it can quickly and fastly wrap your product, and it can consume less time for the packaging. It can also save much time for the packaging and can effectively wrap your product as compared to the human work. 

Cost-Effective

Your cost of wrapping can also be reduced by using a stretch wrapping machine because the machine can wrap the box effectively. It can reduce the overlapping of the pallet stretch wrapping, but employees may overlap the stretch wrapping over the box or product in the case of human working. For example, your product requires approximately 3 meters of wrapping by machine, but your employees wrap the same product with 3.5 meters of the stretch wrap so the machine can reduce the cost and increase efficiency. In other ways, machines can reduce your labor cost and also reduce your budget. 

Double the Speed of Wrapping

If the wrapping time of your product increases, then it can also increase your productivity. Automatic stretch film wrapping machines can wrap your product in less time as compared to manual machines or labor work. It can fastly and effectively wrap your product without overlapping the wrap and also save your time. For example, manually wrapping may consume 10 minutes, but with the help of a machine, you can wrap your product within 5 minutes so that machines can double the speed of wrapping now you can wrap more than one product within ten minutes, but with manual working, you can wrap a single product.

Best for Bulk Quantity Wrapping

The automatic stretch wrapping machine can help you in wrapping a bulk quantity of boxes. It’s a time-consuming task because a bulk quantity of boxes also has a height more than the normal human body, so it is difficult to wrap boxes from upside down. Automatic wrapping machines can also give you a solution to this problem. It can automatically wrap boxes from the upside as well as from the downside. So it can easily meet the wrapping of a bulk quantity of boxes. 

Best to Meet Tight Deadlines

However, stretch wrapping machines reduce the time-consuming task so that you can wrap a box in a short period of time as compared to the time taking in manual wrapping. Automatic stretch wrapping machines can wrap a box in a minimum and limited time so that your product or boxes have been wrapped and ready to ship in minimal duration. 

Help to Improve Inventory Control

In warehouses, a large quantity of boxes or products has been assigned for inventory. So wrapping of the same or related products can ease in controlling the inventory. Wrapping can save you and your bulk products or boxes from making a mess and scan every box before shipping. If inventory boxes are mixed with other boxes, it’s too time-consuming to check each box and separate it from others. But stretch wrapping cannot allow boxes to mix with other boxes and separate them for inventory and shipping. 

Able to Wrap Large Cartons

It is not easy to wrap large cartons with human hands because it is a very time-consuming task. It is very difficult to wrap 7-10ft pallets with a human hand. It can also increase the cost of the film by wrapping large cartons because of overlapping. Similarly, stretch wrapping film machines can easily wrap large cartons within a short time and without overusing film and increasing the cost of film.

Conclusion:

Machinery can ease human work, similarly, stretch wrapping machines can ease the way of wrapping. It can reduce the cost and use minimum film for wrapping. Wrapping machines can also reduce the time taking tasks in a limited or minimum time with effective wrapping. 

Frequently Asked Question 

Why do we use stretch wrapping?

How much wrapping is required for the safety of pallets?

How can stretch wrapping machines reduce the cost of wrapping a pallet?

A production process normally flows from product design, engineering, prototyping, manufacturing, and last but not least, packaging. First impressions are very important, and your packaging is often a consumer’s first introduction to your product. At its most fundamental level, product packaging serves to protect the integrity of the product inside. Another key functional aspect of product packaging is to promote and display the product within.

The perfect packaging protects and shields your pallets from dust, moisture, UV, tampering, and much more. Although wrapping pallets may not seem like a technical or advanced concept, hand stretch wrapping may cause inconsistencies that require the process to start over, wasting wrap and causing production downtime. To further streamline your process, an automatic stretch wrapping machine is the solution to improve efficiency without sacrificing quality. 

Here are the five benefits of incorporating an automatic stretch wrapping machine into your production processes. 

Protection of Your Products 

Dust, dirt, or moisture can damage packaging throughout the transportation and storage process. Companies often focus on packaging presentation and protection within their process facility only. However, their product can incur significant damage from the logistics chain resulting in brand damage.  A good stretch wrapping machine will help ensure your brand presentation and reputation are preserved right through to the customer. 

Save Time and Energy 

Manually wrapping pallets, boxes, and other products can prove tedious and time-inefficient, impacting the business’ productivity, especially if consistent packaging is to be expected. However, wrapping your pallets for storage and transportation with an automatic stretch wrapping machine will allow your employees to put their saved time and energy toward maximising other business processes. 

Improved Safety of Your Employees

It is estimated that around 20% of all forklift accidents occur when the operators are on the floor, and not inside the forklift. By using an automatic stretch wrapping machine, you have implemented a safety measure on its own. The machine will ensure that the packaged pallets are safe and ready to be transported by the forklift and truck. 

Save Money on Film Costs 

Although investing in an automatic machine may seem expensive at the start, one of the greatest long-term advantages of automatic wrappers is cost savings. This is made possible by the two-film thread roller system that is utilised by automatic stretch wrappers, in which the second roller operates at a higher speed than the first to stretch the film. As a result, the film’s tensile strength increases and reduces the overall cost. Not only that, but an automatic machine is far more likely to be consistent and tidy than a manual process, which reduces your risk of having to repeat the packaging process and wastes time, film, and energy. 

Boost Productivity

Production process streamlining has always been an important goal for most manufacturing businesses. An automatic stretch wrapping machine allows your business to maximise efficiency without sacrificing the quality of the finished products. Through the placement of the pallet on a conveyor or on a wrapper plate, the wrapping starts and stops automatically, allowing your company to accomplish more in less time. With every machine, the speed and capacity are different, depending on the type of product you are looking to package. 

In Conclusion

Although an automatic pallet wrapping machine may present itself to be a large upfront investment, its long-term advantages certainly outweigh its cost. With that being said, choosing a specific automatic stretch wrapping machine that fulfills your production needs can be challenging to do on your own. 

At Aurora Process, we are happy to assist you in unlocking your Process Potential, as we aim to help businesses to take advantage of everyday automation with confidence through machinery automation & robotics. We are specialists in end-of-line process equipment, such as bag filling machine and pallet automation systems. 

We have worked closely with a variety of clients and industries – including grain & seed, food & dairy, growers, stock-feed, fertiliser, and cement manufacturers. If you are on the lookout for good automated packaging equipment that fulfills your manufacturing needs, feel free to reach out to us and book a free, on-site consultation today.