Forged alloy steel blocks are created through a manufacturing method that utilizes localized compressive force shaping processes. The process begins when steel blocks are compressed within a die and custom shaped to exact project specifications. Custom forged steel blocks are available in flat and rectangle form and are commonly used in several industries, including aerospace, food processing, chemical, oil & gas, and defense.
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Great Lakes Forge is your custom forging block manufacturer. Our state-of-the-art block forging processes are ideal for a wide range of industries and applications. With over six decades of experience, we have the knowledge and expertise to create custom large blocks of steel to your exact project requirements.
If you have questions regarding our block manufacturing processes or services, please contact us or give us a call at 800-748-. Great Lakes Forge is your trusted source for forged steel block manufacturing services.
Start Your QuoteForged alloy steel blocks are considered a raw supply product, even though they have been extensively worked and refined to improve the properties of the metal. The blocks themselves are not a finished product; instead, they are used by machine shops and manufacturers to create a finished part.
As a premier custom forgings manufacturer, Great Lakes Forge produces blocks, rectangles, and flats in stainless, carbon, and alloy steel. Our customers count on us for quick, on-time deliveries of our forged and milled products, including stainless steel blocks and forged flats.
We take immense pride in working closely with our customers who have established repeat size and blanket orders of forged blocks, rectangles, and flats. Our established ordering and shipping processes help protect our customers from fluctuating steel costs while maintaining delivery releases. Our customers have found that they enjoy working with a smaller company like Great Lakes Forge, thanks to our increased flexibility over more extensive facilities.
Rectangle and flat forged steel blocks are often preferred to standard straight from the mill plate or bar steel stock due to the process's inherent advantages, including greater impact strength.
Stainless steel forging block is valued for several beneficial performance advantages it provides in high-pressure environments, applications in which corrosion resistance is essential, and any application in general that requires greater strength or longer life out of the finished parts.
Some advantages of forged blocks, rectangles, and flats from Great Lakes Forge include:
Since our base stainless steel forged blocks material is of better quality than bar stock, our customers receive the finest forged steel blocks, rectangles, and flats available. At Great Lakes Forge, we have the inventory and the capabilities to create forged steel blocks with carbon & alloy steels at maximum size capacities, including:
As a custom forged blocks, rectangles, and flats manufacturer, we can also create steel blocks in smaller sizes in any of the over 100 materials we work with, including multiple grades of stainless steel. Contact us for more information or request a quote on forged steel blocks today!
Start Your QuoteAt Great Lakes Forge, we provide premium forged steel blocks to industries throughout the globe. Our steel blocks offer the structure and support for numerous industries, including:
At Great Lakes Forge, our state-of-the-art forgings processes create unique products, parts, and shapes for all industries and applications. With over six decades of experience, we have the knowledge and expertise to make custom forged parts based on your project&#;s exact specifications. Great Lakes Forge also offers several additional services to improve the quality and value of our forged steel blocks, including:
&#; Quench-and-Temper Heat Treating
&#; Rough Turning
&#; Ultrasonic Testing
&#; Mechanical Testing
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Great Lakes Forge Provides advanced steel forged block manufacturing services for a wide range of industries and applications. Contact us with any questions that you may have regarding our forging processes for large blocks of steel, or request a quote today.
Forging is the process of forming and shaping Metal using a Hammering, Pressing or Rolling method. There are four main types of processes used to produce Forgings. These are Seamless Rolled Ring, Open Die, Closed Die and Cold Pressed. The Flange Industry uses two Types. The Seamless Rolled Ring and Closed Die processes. All are started by cutting the appropriate sized billet of the required material grade, heating in an oven to the needed temperature, then working the material to the desired shape. After Forging the material is subjected to Heat Treatment specific to the Material Grade.
The Seamless Rolled Ring Forgings are made similar to other die Forgings. The Ring Forgings are formed by opposing rotating circular dies that simultaneously compresses the heated billet into a ring shape. Rolled Ring Forgings are available in excess of 200&#; in diameter.
Open Die Forgings are produced by using two flat or shaped opposing Dies that are either Hydraulically compressed or Hammered to form the desired shape. The base material is open on the sides to allow for lateral movement, making for larger and heavier Forgings. These are typically Blocks, Bars or Cylinders.
The Closed Die Forgings are sometimes called Impression Die Forgings and are made using the same process as the Open Die Forgings. With this process the heated raw material is placed in a closed Die where no material is left exposed. The Die is then compressed either using the Hydraulic or Hammer method. This process requires much greater compression to ensure the cavities of the die are completely filled to form the part. Closed Die parts are smaller and produce near perfect shapes allowing for minimal machine work and high production runs.
Cold Pressed Forging is the most common of the Forging processes. Cold forgings are produced at room temperatures and require no preheating of raw material. Cold Forging produces parts that are free of scale and formed to tight tolerances so that machining is not required. Post production annealing is sometimes required depending on the material being formed and the application. Cold Formed parts are light weight and used in all types of manufacturing.
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