When it comes to supplying your next job, it will take all sorts of parts and components that are made in different ways. One method of producing pieces are through rolled ring forging. There are a lot of benefits to the process that can really make a difference for your next project.
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When it comes to the rolled ring forging process, it can be broken down into six steps. In the first step, the billet is cut to the proper size and is then upset to achieve the right properties. After that, the center is punched to create the ring that is rolled. After the donut is ready for ring rolling, the ring is placed on an idler roll and is manipulated by axial rolls and the drive roll. The ring diameter slowly increases as more pressure is applied and once the desired size is reached, the process is done.
When it comes to this kind of forging, there are a lot of benefits. Given the forging process, one of the biggest benefits is how strong the final product is. The rings that are produced are stronger than other components and they maintain their strength in high-temperature environments. They are also cost effective compared to other methods of production. There is less machining involved, which cuts down on cost. In addition to how strong and cost-effective it is, you can also use a wide range of materials in production. You can forge allot, stainless steel, carbon, aerospace metals, and more.
Have you been looking for rolled ring forging for your next project? If so, contact us today. Ferralloy has been providing for a global industrial customer base for going on 40 years.
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In this blog post, we’ll look at seamless rolled ring forging what it is, what it’s used for, and the industries in which you’ll find it.
Seamless forged rings are created through a process called ring rolling, which uses a machine called a rolling mill. The rolling mill can generate rings of a range of diameters and weights.
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The process starts with a circular metal piece that is pierced to form a doughnut-shaped component. After this ring is formed, it’s heated to recrystallization temperature. From there it’s placed on an idler roll and moves towards a drive roll. This step causes the ring to rotate and increases their diameter and the wall thickness of the rolling rings.
Seamless rings are produced using a range of configurations: tall cylinders, smaller parts resembling washers, etc., manufactured using a shaping tool.
Seamless rolled rings are used for:
You’ll find them being used in the mining, power generation, and oil industry, as well as by the military. They help power rock crushing equipment, jet engines, windmills and railways.
If you’re interested in learning more about seamless rolled ring forging, Specialty Ring Products can help.
For more than a century, we’ve been a leader in the forging industry, a four-generation family owned company committed to quality work and evolving our processes and standards. Contact us today to learn more, or click here to request a forging quote.
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