As with most industries, compressed air is critical to the operations of a plastics plant. Whether it&#;s blow molding, injection molding, or other processes. PET Bottle blowing requires high-pressure compressed air to be used for blowing bottles. The pressure depends on the container&#;s design, wall thickness, blow speed, and so on. Generally, use 600 psig compressed air to produce bottles at rates greater than 20,000 bottles per hour. Cleaning is another area where compressed air is used. The bottles should be cleaned with compressed air before filling the water, beverage, cooking oil and so on. If the air is contaminated, it will influence the flavor and odor, potentially causing health problems. The uses don&#;t stop there, compressed air is also used in filling, packing and labeling, instrumentation, control valves, sorting, polishing, and more.
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At Air Solutions Canada Inc. we understand the importance of dependable, and pure compressed air quality for maintaining safety standards and enhancing operational efficiency.
When you partner with Air Solutions Canada Inc, you gain access to superior compressed air and clean air treatment solutions tailored to the unique requirements of your production facility and the PET Blowing industry. Our team is experienced and dedicated to providing you with the highest compressed air quality, essential for preserving the excellence of your product. We are not just a supplier; we are a partner in your growth, helping you increase productivity and maintain the excellence of your production.
In PET Blowing, compressed air allows for more precision and variety in the type of bottles you&#;re able to create. To avoid defective products, its imperative to ensure that your compressed air doesn&#;t contain any oil, moisture, or dust particles. Any compromise in compressed air quality can lead to significant product issues, recalls, potential financial losses, and damage to your brand's reputation. At Air Solutions Canada Inc., we promote that investing in good quality equipment and a preventative maintenance plan not only reduces risk of manufacturing issues, but also optimizes production with less downtime and extends service intervals. Whether you are utilizing oil injected, or oil free air compressors or technology is engineered to prevent contamination risks, ensuring that your compressed air supply remains pure and safe for production. Partnering with us grants you access to the latest advancements in air purification technology and a team committed to delivering compressed air quality that surpasses industry standards.
Selecting the appropriate compressed air system is critical for your processing operations, impacting not only operational efficiency, but also the safety of your staff, and quality of your products. Air Solutions Canada Inc. is here to assist you in navigating this selection process, offering an extensive portfolio of products and services specifically tailored to the PET Blowing industry. From energy-efficient compressed air to sophisticated clean air treatment, we provide the necessary tools to maintain a reliable and safe compressed air supply. We help you optimize your operations, minimize your environmental footprint, and uphold the highest standards of food safety.
With Air Solutions Canada Inc. you&#;re investing in a future where superior quality compressed air supports the production of superior quality plastic products at:
Generally, the compressed air should be purified of contaminants before use. General contaminants are solid particulates, water vapor, and moisture, oil vapors. Which are in the atmospheric air, the lubricating oil for oil-injected type air compressors, the pipes, storage air tank, and distribution.
When the PET compressed air has a direct connection with drinking water or beverage, cooking oil, we must ensure purity and cleanliness to prevent contamination. For the details what we should do are as follows:
Remove the moisture
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As we know, moisture is good for microorganisms and fungus growth. If there is moisture inside the pipes of the compressed air, it is easy to be blown to the products or the packaging or containers. So we need to use dryers to ensure the required dew point. Generally, for the direct contact compressed air, the dew point should be -40&#; and use a desiccant air dryer, and for low-risk non-contact compressed air, the dew point can be 3&#; and use a refrigeration air dryer.
Remove the oil
The oil exists in the atmospheric air, so even you choose a 100% oil-free type air compressor, there is still oil vapor in the compressed air, so the filters should be used.
Generally, for direct contact compressed air, use an oil-free type air compressor is a must. Ensures Class 0 100% oil-free compressed air with high purity, eliminates the health risk of rejection risk associated with oil contamination. For low-risk non-contact compressed air, we can use an oil-lubricated type air compressor which is more economical, but it&#;s better to use filters to ensure the oil content 0.003ppm.
Remove the particles
The atmospheric air includes solid particulates or dust that may cause contamination if contact with the products. Other contaminants may come from internal mechanisms of the air compressor system. We also need to use filters to ensure the particle content is no more than 0.01μm.
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