Sprayed concrete
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Industrial flooring
Precasting concrete
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Generally, fibers include steel fiber, glass fiber, glass fibers, synthetic fibers and natural fibers. Each fiber has they own superior performance in different fields. But steel fiber is a new fiber-reinforced concrete used in industry. In some specific circumstances, steel fiber is completely instead of steel rebars in concrete.
Why choose the steel fiber?
In contract to rebar, steel fibers makes difference in controlling cracks, lowering the possibility of maintenance and saving your budget.
How steel fibres save your time and MONEY?
Widely use of steel fiber
The quantity of steel fiber in concrete
The amount of steel fiber added to concrete is a called "volume fraction" (Vf). The volume fracture ranges from 0.1% to 0.3%. The use of steel fiber is a small quantity thus it is very cost-effective.
Based on the advantage above, steel fiber is an ideal industrial product for purchasers.
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Product Description
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DAYE Stainless Steel Wire Fiber is a special kind of metal fiber, which plays an anti-corrosion and reinforcing role in concrete. It is widely used in major infrastructure projects.
Melt Extract Stainless Steel Fiber, the raw material is stainless steel ingot. The ingot is melted into liquid steel at 1500 ~ 1600 ºC in an electric furnace, and then a high-speed rotating melt extraction wheel approaches the liquid steel on the surface of the liquid steel. Many grooves are carved on the melt extraction wheel according to the requirements of the required steel fiber size. When the melt drawing wheel drops to the steel level, the liquid steel is scraped out by the groove, thrown out by the centrifugal force of high-speed rotation, and cooled and formed at a very fast speed. The melt extraction wheel must be filled with water to maintain the cooling rate. Through this method, steel fibers of different materials and sizes can be produced according to the requirements of customers.
Chemical Elements:
MATERIAL CHEMIC ELEMENT %
GRADE C P Mn Si Cr Ni AL
ME330 ≤0.40 ≤0.04 ≤2.00 ≤0.75 17-20 33-37
ME310 ≤0.40 ≤0.04 ≤2.00 ≤1.50 24-26 19-22
ME304 ≤0.40 ≤0.04 ≤2.00 ≤2.00 18-20 8-10
ME446 ≤0.40 ≤0.04 ≤1.50 ≤2.00 23-27
ME430 ≤0.40 ≤0.03 ≤1.00 ≤2.00 16-18
NAS430A ≤0.40 ≤0.03 ≤0.50 ≤0.50 16-18 2-4
Characteristics:
1.High strength, high safety and stability,
2.High durability.
3.Lightweight.
4.Stable quality, easy to shape, nice appearance.
5.Long product life, significant long-term benefits.
Economic advantages:
1.Reduce the dosage of concrete by 30%~50% under same strength.
2.Replace or partly replace rebar, reduce diameter of steel bar by 1-2 mm.
3.Shorten the construction period by more than 25%, especially fit for projects requiring continuous and rapid pouring concrete.
4.Stir and construct the same as ordinary concrete, don't need to add equipment.
Main function:
Mixing moderate Xorex steel fibers into concrete, its tensile strength will be raised by 20%-50% and its flexural strength will rise by 40%-80%. In case of usual dosage of fibers, compressive impact toughness can be reinforced by 2-7 times, toughness of impact shear and tensile malleability will be strengthened obviously. Concrete mass itself is a multiphase, multicomponent, non-homogeneous granular brittle composite material. Its compression ratio is only about one-tenth. What's more, it has pretty low anti-crack ability. Incorporation of steel fibers can block emergence of crack, decrease size of fracture source, and zoom out quantity of crack source. It enables concrete to suppress the extension and propagation of cracks, as well as relieve crack stress and concentration in the process of standing force.
Construction Proposals:
1. Dosage: The dosage of steel fiber is based on the design requirements of the actual engineering application design institute. General dosage is 30 kg/m3-80kg/m3.
2. Mixing process of steel fiber and concrete: constructing refer to routine, don't have to adjust specially.
Main Applications:
1. Metallurgical industry
The refining outside the furnace airbrush, dipping tubes, slag dam, bag lining cover, the triangle electric furnace, furnace cover, the molten iron trench cover, the torpedo cans, coke oven door, the heating furnace of steel rolling door, furnace roof, burn tsui, annular furnace baffle wall, hearth roll, forging steel furnace, steel tanks etc, items can be used for various refractory kiln linings.
2. The construction industry
Steel fiber mixed with mixes clay is rapid development of new composite materials in recent years, especially for the steel fiber concrete fastest development. Steel fiber with excellent tensile, bending, shear and crack resistance, impact resistance, resistance to fatigue, high toughness properties, are all items widely used in construction, road, bridge, tunnel, airport pavement, hydraulic harbor, military engineering, all kinds of buildings and products etc.
3. Kiln
Sintering furnace, reduction furnace, finer, the flue, furnace burning tsui and other heat-resistant linings.
4. Petroleum chemical industry
Especially in the refining the lining of catalytic cracking units.
5. Electric power industry
Thermal power plant boiler heat resistant linings.
6. Environmental protection industry
7. Incinerator.
Company Profile
Ganzhou Daye Metallic Fibres Co., Ltd. specializes in manufacturing various specifications of concrete fiber, concrete mixer, steel fiber dispenser, steel fiber making machine, UHPC dry-mix and precast products, including RPC sidewalk, Cable Cover, Cable Groove, Guardrail, Bridge Shutters, Slope Protection Bricks, Sound Barriers, Metro Evacuation Platform and so on. We have very strong technical support, advanced product line and precise instrument, annual output steel fiber is over 15,000MT, ultra-high performance concrete dry-mix 20,000MT.
Our company has passed the IS09001 certification and CE certification. We passed strict testing supervised by National metallic quality supervising and testing center, all the technical indicators can reach the industry requirements which required by YB/TlSl-1999, Technical specification for fiber reinforced concrete structures (CECS38:2004) ASTM-A820 standard.
Our steel fiber has been widely used in many important projects such as Dam, Power Plant, Express way, Bridge, Tunneling, Taxiway, Railway Sleeper, Basement and Anti-aircraft project, etc. It is well sold all over the world, and enjoys very good reputation among our customers.
FAQ
Q: Are you factory?
A: Yes, exactly. We are specializing in building items and related machines since 2002. We are located in Ganzhou City and have 20000 M2 production base. All stuff of Daye company are always glad ready to service you! Daye Fiber manufactures steel fibers that plays a strengthening role in concrete. Steel fibers are widely used in important engineering components. Our fibre can greatly increase the tensile and flexural strength of UHPC. These fibers comply with the standard of ASTM A820. Since we are a factory, we can produce all kinds of steel fiber. Our production rate is 10 tons per day. We have attained ISO and CE certificates. More information, please visit our website https://gzdymf.en.made-in-china.com
Q: Is trial order acceptable?
A: Yes, a trial order with lower MOQ is always accepted for quality and market evaluation.
Q: When can I receive my products?
A: Sample order: 1 - 3 days; Mass production: 15-20 workdays .
Shipping: 1) 7-9 workdays by Express.
2) 9-11 workdays by Air.
3) 20-25 workdays by Sea.
Q: What kinds of fibers can you supply?
A: We manufacture fibers according customer requirement. Steel fiber types includes,
a) Hooked ends steel fiber
b) Flat head steel fiber
c) Needle-flat steel fiber
d) Wavy steel fiber
e) Xorex steel fiber
f) Micro-steel fiber
g) stainless steel fiber
Q: What are applications of Daye steel fiber?
A: a) Tunnel pre-treatment(primary support)
b) Tunnel forming(permanent lining)
c) Slope stabilization
d) Ditch excavation support
e) Industrial floor
f) Precast concrete element
g) Concrete restoration
h) High performance concrete
Q: What are technical advantages of Daye steel fiber?
A: a) Improve mechanical performance of concrete
b) Provide uniform distribution throughout concrete with excellent mixing
c) No balling or caking by adopt correct mixing method
Q: What are economic benefits of DAYE steel fiber?
A: a) Replace of rebar mesh
b) Reduce concrete volume
c) Save construction time and cost
d) Reduce excavation volume
e) Available for jointless floor.
Packaging & Shipping
Contact us to discuss your requirements of melt extract steel fiber. Our experienced sales team can help you identify the options that best suit your needs.