Metal fabrication machinery can turn out hundreds, even thousands, of identical parts efficiently. Machines can make precision cuts repeatedly with computer guidance, roll steel into tubes and cut them into exacting lengths, and can achieve near-perfect angles by bending sheet metal.
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Sometimes, however, a unique piece or an innovative design requires the creativity to make a one-of-a-kind or previously unheard-of piece. Or a builder, architect, or designer may simply need a metal piece in an unusual size or configuration. Learn the benefits of custom sheet metal bending services.
Standardization is great, but it doesn&#;t always work for older components or uncommon designs. Industries as diverse as medical device manufacturers, automakers, and furniture manufacturers rely on custom metal fabrication to supply the parts and components they need. Unlike standardized parts that may fit but underperform, customized parts are optimized for a specific application.
Custom-made parts last longer. They fit better because they are made to precise specifications for the job they&#;re required to do.
One of the major benefits of custom sheet metal bending services is flexibility. You can choose the type of metal and its thickness. And you can choose the angle of the bend that will provide the exact load-bearing capacity, tensile strength, chemical and heat resistance, shape, or angle needed for a given project.
When ductwork is custom bent and cut to fit in an older building or to conserve space and offer greater sustainability in a new one, the pieces are easier to install and require less modification. The same is true of other custom metal fabrication products.
For example, a beam coping machine with a manual controller allows skilled metalworkers to make adjustments to ensure a precise fit. Robotic beam-cutting and drilling machines can perform several different functions on a single piece of metal to quickly produce a beam that is fully prepared for installation in a minimal number of steps.
Custom parts conform to precise specifications, making them more convenient to use. There&#;s no need to adjust or perform additional finishing services because the production process will have covered these things.
Mac-Tech supplies equipment for custom metal fabrication services. Shops large and small rely on Mac-Tech for new and pre-owned equipment that can perform all the necessary functions to turn out custom metal parts and components.
Mac-Tech has the technology that shops need to produce customized parts and components, from small gears to die-cut and bent sheet metal segments. Mac-Tech provides maintenance, repair, and training for all the machines we sell.
Sheet metal fabrication includes a variety of processes and can be used to create simple to complex shapes in anything from prototypes to high-volume productions. When combined with CNC machining or surface finishing processes like powder coating, it is a versatile option for any industry. Whether you choose progressive stamping, deep drawing, or laser cutting, sheet metal fabrication has numerous benefits.
Sheet metal parts offer several benefits that make them a popular choice in various industries. The following are some of the major benefits of sheet metal fabrication that make it so appealing for many different product applications:
Here are some key advantages of using sheet metal parts:
Metal, especially steel, offers excellent structural integrity and can withstand heavy loads and harsh environments. Sheet metal parts are ideal for automotive, construction, and industrial equipment.
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Sheet metal is easy to mold and form into various shapes, and also maintains its structural integrity when undergoing the fabrication process. Sheet metal is very popular for use in applications requiring ample malleability, such as building designs.
Sheet metal materials are also capable of holding high-pressure levels, with the added ability to resist corrosion and degradation resulting from exposure to sun, water, moisture, and corrosion in all types of environments.
In spite of their robustness, sheet metal components exhibit a relatively low weight when compared to alternative materials such as solid metal blocks or castings. This makes them advantageous in applications where weight reduction is crucial, such as aerospace or automotive industries, as it can contribute to improved fuel efficiency and overall performance.
Sheet metal fabrication allows for great design flexibility. Sheet metal can be easily cut, bent, and shaped into complex forms, offering designers the freedom to create parts with intricate geometries, creating customized and aesthetically pleasing components.
Raw materials, such as steel or aluminum sheets, are generally less expensive than solid blocks or castings. Additionally, sheet metal fabrication processes, such as laser cutting and CNC bending, have become more efficient and automated, reducing labor costs and increasing production rates.
Sheet metal fabrication techniques have advanced significantly with the use of computer-aided design (CAD) software and computer numerical control (CNC) machines, allowing precise cutting, bending, and forming operations. This accuracy ensures consistent dimensions and tight tolerances, which is crucial in industries where precise fit and functionality are required.
With computer-controlled machines and efficient production setups, it is possible to quickly produce prototypes or small batches of sheet metal parts. This agility is particularly beneficial for industries that require fast product development cycles or have changing design requirements.
Sheet metal fabrication covers a range of processes. Working with a full-service contract manufacturer that handles fabrication, finishing, and assembly can drastically shorten your lead times.
Sheet metal parts, especially those made from materials like steel or aluminum, are highly recyclable. These parts can be recycled and reused to produce new sheet metal components, reducing environmental impact and promoting sustainability.
Source International&#;s sheet metal fabrication capabilities can cover any project. Our full-service contract manufacturing model means we handle your project from product development all the way through shipment monitoring using our Source Information System (SIS). We will even develop a new process for you if we don&#;t have one that fits!
Our experienced team will work with you every step of the way to develop a product and create a process that fits your needs &#; all wrapped up nicely in our Product Tech Pack. This ensures you have all of the information on your product such as bill of materials, technical drawings, performance testing, sample schedules, and packaging labels.
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